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Bangladesh must act as a global competitive textile recycling industry

The textile and apparel industry in Bangladesh is going through a major transition. With global brands increasingly focusing on recycled materials, carbon reduction, and circular production models, manufacturers across the country are under growing pressure to adapt. In response, Bangladesh-based RH Corporation is bringing advanced recycling technologies to the local market. RH Corporation partners with global machinery and technology providers like Dell’Orco & Villani (machinery), Valvan (AI sorting), and Pierret (cutting), which is focused on optimizing the process to retain better fiber length and consistency.

In this in-depth conversation with TexSPACE Today, Eng. A.S.M Hafizur Rahman Nixon, Executive Director at RH Corporation shares insights on Bangladesh’s recycling landscape, technological gaps, investment potential, policy needs, and whether the country can emerge as a regional recycling hub by 2030.

TexSPACE Today: How would you assess the current reality of the pre and post-consumer textile waste recycling industry in Bangladesh?

Hafizur Rahman Nixon: Bangladesh generates approximately 400,000 to 500,000 tons of fabric waste annually from garment factories alone. This pre-consumer waste – cutting scraps, yarn offcuts, leftover rolls is clean, sorted, and technically ideal for recycling. The unfortunate reality is that most of it is still sold cheaply as rags, stuffing materials, or exported as industrial waste. Only a small number of manufacturers are moving toward higher-value recycling.

Post-consumer waste discarded garments from consumers is at a very early stage here. There is no organized national collection or sorting system. Informal local traders collect mixed waste, and most of it ultimately ends up in landfill.

Meanwhile, the global regulatory environment is shifting rapidly. The European Union has passed legislation requiring increased recycled fiber content.

Major brands including H&M, Zara, and PVH are actively seeking recycling partners within their supply chains.

While Bangladesh hesitates, India is moving aggressively. Panipat has already become an internationally recognized recycling hub, supported by favorable import policies and infrastructure. If Bangladesh does not introduce supportive regulations such as classifying textile waste as raw material and allowing controlled imports brands may shift their circular sourcing to competing countries.

The opportunity is enormous, but the window will not remain open indefinitely.

TexSPACE Today: What are the key technological gaps in Bangladesh’s recycling ecosystem?

Hafizur Rahman Nixon: One of the biggest challenges is sorting. In Bangladesh, sorting is still largely manual, with workers visually assessing fabrics and guessing fiber compositions. This process is slow, inconsistent, and impossible to scale. Modern recycling requires automated Near Infrared (NIR) sorting and RGB camera technologies, which can instantly identify fiber types and colors.

Another gap begins at the design stage. Many garments are produced with complex blends such as cotton-elastane or cotton-polyester, which are difficult to recycle mechanically. Adopting “Design for Recycling” principles including single-fiber materials, detachable trims, and minimal chemical coatings will be essential.

There are also limitations in mechanical recycling and chemical recycling capacity. Conventional shredding and fiber-opening machines often damage fibers, restricting their use to low-value products. Advanced systems can preserve 70–80% of fiber quality, enabling the fibers to be re-spun into yarn. On the other hand, Bangladesh currently has very limited checmical recycling capcity. This technology can break fibers back into their molecular components, producing virgin-equivalent materials.

In spinning, recycled fibers are typically shorter and weaker than virgin fibers. Technologies like open-end rotor spinning are better suited for handling these fibers while maintaining yarn quality.

Color management is another important area. Intelligent color-segregated sorting separating whites, lights, and darks can reduce the need for re-dyeing, significantly lowering water, energy use, and carbon emissions.

Alongside these technological gaps, there is also a knowledge gap. Stakeholders across the value chain need training and demonstration projects to better understand the transition from traditional waste management to true circular textile recycling.

Figure: Eng. A.S.M Hafizur Rahman Nixon, Executive Director at RH Corporation

TexSPACE Today: How viable is large-scale investment in textile recycling in Bangladesh?

Hafizur Rahman Nixon: Mechanical recycling operations typically require USD 2–5 million in capital investment. Under favorable conditions, returns can be achieved within three to five years, with margins ranging from 15% to 25%. This is a proven, relatively lower-risk model.

Chemical recycling, however, requires a significantly larger investment, USD 50–100 million or more for commercial scale. Payback periods may extend to seven to ten years, but margins can reach 30–40%, with premium pricing from global brands.

Bangladesh offers three distinct advantages: abundant feedstock, competitive operating costs, and proximity to major garment buyers. The raw material is generated directly within factory clusters.

However, investors should avoid relying on a single revenue stream. Successful models typically combine gate fees for waste collection, recycled fiber or yarn sales, and sustainability premiums or carbon credit revenues.

In the near term, pre-consumer mechanical recycling with secured brand off-take agreements presents the most practical starting point. It builds infrastructure and expertise while positioning companies to expand into chemical recycling as markets mature.

TexSPACE Today: How can advanced recycling technologies help Bangladeshi manufacturers meet ESG targets and EU and global regulatory requirements?

Hafizur Rahman Nixon: Recycling is no longer optional, it is becoming a compliance requirement.

The EU Strategy for Sustainable and Circular Textiles, along with EPR laws and Digital Product Passport systems, is set to transform sourcing decisions by 2030.

Brands are committing to 20–50% recycled content targets, and without verified recycled materials, Bangladesh risks losing orders. Traceability is now essential for advanced recycling facilities with digital chain-of-custody systems provide credible documentation, addressing greenwashing concerns.

Waste reduction mandates are also tightening, with the EU moving to ban destruction of unsold garments. Factories with reliable recycling partnerships can demonstrate compliance and protect their reputation.

Carbon footprint is another key factor: recycling reduces emissions by 50–70% compared to virgin fibers. Life Cycle Assessment (LCA) documentation allows manufacturers to show Scope 3 reductions to buyers.

TexSPACE Today: What policy interventions, incentives, and public-private partnerships are needed to scale recycling in Bangladesh?

Hafizur Rahman Nixon: On fiscal policy, recycling machinery should receive duty exemptions or tariff reductions. Tax holidays for five to seven years and subsidized financing would significantly improve investment viability.

On regulation, mandatory waste segregation for large factories and formal EPR frameworks are necessary. Landfilling recyclable textile waste should be restricted. Import policies must classify post-consumer textile waste as recyclable raw material rather than garbage.

Public-private partnerships are essential to develop centralized sorting hubs and circular economy zones. Government-supported R&D centers could adapt global technologies to Bangladesh’s specific fiber mix.

Market development policies such as export incentives for recycled yarn and government procurement preferences would further stimulate growth.

TexSPACE Today: Can Bangladesh become a regional recycling hub by 2030?

Hafizur Rahman Nixon: Yes, but only if decisive action is taken within the next 24 to 36 months.

Bangladesh absolutely can become a regional recycling hub by 2030 but it is not guaranteed.

The country has substantial domestic feedstock, a mature manufacturing ecosystem, competitive labor costs, and direct relationships with global brands. With timely investment particularly in chemical recycling and advanced sorting, it could process waste not only domestically but regionally.

However, competition from India, Vietnam, and China is intensifying. Technology is evolving rapidly. Market volatility remains a risk.

The decisions made in the next 24 to 36 months will determine the outcome.

The window is open. The feedstock is here. Brand demand is confirmed. What Bangladesh needs now is speed, coordination, and the courage to invest ahead of the curve.

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