Drying plays a crucial role in producing high-quality nonwoven products, but it’s also an energy-intensive process. To tackle this challenge, Trützschler has introduced the Modular Performance Dryer (MPD), a solution designed to improve drying efficiency and reduce energy consumption. The MPD is already helping companies like Lentex make significant strides in sustainability and cost reduction.
The first MPD was installed at Lentex’s facility in Lubliniec, Poland, in December 2024. Since then, the drying capacity of the production line has increased, with a 30% improvement in efficiency compared to the previous dryer model. This upgrade has helped Lentex lower CO2 emissions and mitigate the impact of high energy costs in Europe, all while maintaining its profit margins in spunlaced materials.
What sets the MPD apart is its compact design, which saves floor space and fits into existing production lines without any major changes. The smooth installation process at Lentex is a testament to Trützschler’s focus on customer satisfaction. Trützschler’s team worked closely with Lentex to determine the best positioning and calibration for the new dryer, ensuring minimal disruption to production. The whole process was carefully planned around Lentex’s production calendar, with only a week of downtime for the integration.
This successful installation is just one chapter in the long-standing partnership between Trützschler and Lentex, a relationship that has flourished since 1999. Lentex, which specializes in sanitary nonwovens using cotton, viscose, polyester, polypropylene, and other fibers, now benefits from a dryer solution that supports its sustainability goals and reduces energy costs.
Lentex has trusted Trützschler for more than 25 years, and this MPD is another value-adding innovation that increases production, cuts costs, supports sustainability, and ensures quality for our company.
Rafal Grabowski, Head of Maintenance at Lentex
As more companies adopt the MPD for drying nonwovens, they’ll be able to manage rising energy prices while continuing to focus on sustainability. The success of the Lentex installation is just the beginning, with Trützschler’s engineers excited to help more textile producers benefit from this next-generation drying solution.
