Future of denim – maximizing sustainability and profitability with 3D
Otto International’s Dhaka office recently brought together denim leaders and industry innovators for a session on how digitalization and 3D workflows are reshaping denim development. The event highlighted how new tools are changing the way products are designed, tested, and produced, reducing waste while speeding up the entire process. A live demo gave participants a first-hand look at tools like the digital assets library, digital showroom, and the online collaboration platform in action.
Why 3D Matters
The discussions circled back to one central point: 3D is no longer optional. Brands and manufacturers that adopt these workflows gain both financial and environmental benefits. Development cycles are faster, sample rounds are reduced, and the collaboration between suppliers and brands becomes smoother
Key Takeaways from the Session
Time and cost savings
3D streamlines product development, cutting down the number of physical samples needed. This not only shortens lead times but also helps brands and manufacturers build stronger partnerships.
Sustainability in practice
By replacing physical samples with digital ones, companies save resources and lower their carbon footprint. Less water, fewer chemicals, and reduced waste mean more responsible production without slowing down creativity.
First-time-right accuracy
With advanced 3D fitting tools, garments can be tested digitally for precision before moving into production. This helps ensure the first version is already close to the final product, avoiding unnecessary revisions.
AI plus human expertise
AI tools assist in the creative process by generating quick design variations, while human specialists step in to refine details and make sure the designs are practical and manufacturable. This balance keeps both speed and quality intact.
Preparing for the Digital Product Passport (DPP)
By 2030, digital product passports will become a standard requirement across the industry. Collecting and managing data at every stage of the supply chain will be essential. Companies that start adapting now will be ready for compliance and transparency when the time comes.
The denim sector is under pressure to balance profitability with responsibility. The event showed that 3D workflows aren’t just about technology—they’re about building a smarter, cleaner, and more efficient way forward. For brands and manufacturers, the message was clear: adapt now, or risk being left behind.